AM in Turbomachinery: Deep dive in Applications, Materials, Production & Qualification
In this episode of the Additive Snack Podcast, host Fabian Alefeld delves into the technically demanding world of gas turbines with Dr. Ilya Fedorov, an R&D project manager at Siemens Energy. The discussion covers the transformative impact of additive manufacturing on turbo machinery, touching on innovations in combustion systems, turbine blades, and repair processes. Dr. Fedorov explains how Siemens Energy harnesses additive manufacturing to improve performance, strengthen supply chains, and embrace green fuels like hydrogen. The episode also explores the rigorous qualification processes for additive components, the development of new materials, and the potential future advancements in the sector.Long-Term Lifetime Validation of Hot Turbine Guide Vanes Manufactured by Laser Powder Bed Fusion | J. Eng. Gas Turbines Power | ASME Digital Collection00:00 Introduction to Additive Manufacturing in Gas Turbines01:47 Ilya Fedorov's Journey into Additive Manufacturing05:00 The Light Bulb Moment: Realizing Additive's Potential09:49 Siemens Energy's Additive Manufacturing Strategy15:03 Challenges and Innovations in Gas Turbine Environments19:25 Additive Manufacturing Applications in Gas Turbines25:11 Repair and Longevity of Gas Turbine Components36:52 Qualification and Testing of Additive Components44:57 Materials and Process Development in Additive Manufacturing49:39 Future Directions and Challenges in Additive Manufacturing59:05 Conclusion and Final Thoughts
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Breaking - Euler Launch: AI & the Future of AM Monitoring
In this episode of the Additive Snack Podcast, host Fabian Alefeld welcomes Eythor Eiriksson, founder and CEO of euler, a company revolutionizing process monitoring and quality assurance in additive manufacturing. They delve into how euler leverages AI and data from existing sensors to improve print outcomes without requiring additional hardware. Eiriksson shares his journey from Iceland to founding euler, the company's objectives, and their strategies for problem-solving in the additive manufacturing space. The discussion also touches on the practical applications of AI, user experiences, and the future of additive manufacturing technology. Eiriksson talks about euler’s upcoming product launch at Formnext and its potential to transform the industry by providing real-time monitoring and predictive alerts, ultimately aiming to ensure high-quality prints and reduce costly failures. 00:00 Welcome to Additive Snack Podcast 00:10 Guest Introduction: Eythor Eiriksson and euler 01:21 Eythor's Journey and Background 03:03 Challenges in Additive Manufacturing 04:43 Founding of euler and Initial Steps 05:41 Comparison with Tesla's Autonomous Strategy 07:22 euler's Mission and Vision 09:35 Product Launch and User Experience 15:00 Technical Insights and Failure Detection 28:59 Future of AI in Additive Manufacturing 42:24 Closing Remarks
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Recent Policy Changes Affecting AM, Gen Z & New AM-Adopting Industries
In this episode of the Additive Snack Podcast, host Fabian Alefeld delves into the intersection of journalism and additive manufacturing (AM) with Matt Kremenetsky, an analyst from 3Dprint.com. They discuss various aspects of AM, from its breakthroughs and challenges to its role in broader manufacturing ecosystems and supply chains. The conversation covers significant topics including the impact of recent policy shifts, next-wave applications, and changes in the media landscape relating to AM. Matt shares insights on the evolving nature of workforce development and its importance in the manufacturing sector, as well as the future potential for strategic R&D partnerships and investment incentives. Listeners gain an in-depth understanding of emerging market applications in defense, data centers, satellite technology, and power grids, highlighting the importance of thermal management as a unique benefit AM can offer. This episode provides a comprehensive overview of current trends and future outlooks in the AM industry. 00:25 Meet Matt Kremenetsky: Analyst for 3DPrint.com00:52 Diving into Additive Manufacturing Journalism02:15 Matt's Journey into AM03:55 The Evolution of AM06:54 Challenges and Opportunities in Additive Media10:44 The Role of Additive in Modern Manufacturing17:26 Workforce Development and Policy in Additive29:54 Respect for Manufacturing in Germany and Japan30:44 The Rise of Trade Careers in the US31:37 Gen Z's Work Ethic and Technology's Impact34:34 AI's Threat to Entry-Level Jobs35:42 Policies Supporting Manufacturing Investments41:42 Strategic R&D Partnerships and Tax Implications46:23 Future Applications of AM
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Scaling AM in Oil & Gas: ExxonMobil’s Strategy with Christopher Beeson
In this episode of the Additive Snack podcast, host Fabian Feld interviews Christopher Beeson from ExxonMobil, exploring the integration of additive manufacturing (AM) into the oil and gas industry. Christopher shares his personal journey from traditional welding to 3D printing and outlines ExxonMobil's strategic initiatives in adopting additive manufacturing. Key topics include the company's partnerships with universities, the deployment of advanced technologies like laser powder bed fusion and wire DED, and the establishment of a digital supply network to streamline production. Christopher also highlights the role of the Louisiana Additive Manufacturing Association in workforce development and discusses the challenges and future potential of scaling additive manufacturing within the sector. The episode concludes with details about the upcoming Additive Manufacturing Oil and Gas Summit in Houston, and the significance of industry collaboration in advancing these technologies.00:46 Guest Introduction: Christopher Beeson from ExxonMobil01:36 Chris's Journey into Oil and Gas and Additive Manufacturing04:53 ExxonMobil's Additive Manufacturing Initiatives07:45 Scaling Additive Manufacturing Across ExxonMobil14:35 Field Node and Industry Collaboration21:07 Applications and Future of Additive Manufacturing28:26 Urgent Need for Replacement Parts28:48 Understanding Bubble Caps29:13 Machinery Anti-Wicking Device30:24 Additive Manufacturing Projects33:52 Workforce Development and Partnerships37:34 Scaling Additive Manufacturing42:28 Future of Additive Manufacturing in Oil and Gas43:00 Challenges and Solutions in Additive Manufacturing51:22 Additive Manufacturing Summit52:38 Conclusion and Final Thoughts
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AM Meets AI, Robotics, & Beyond: A Conversation with Dr. Mohsen Seifi
In this episode of the Additive Snack podcast, host Fabian Alefeld welcomes Dr. Mohsen Seifi, Vice President of Global Advanced Manufacturing Programs at ASTM International. This insightful conversation covers the convergence of additive manufacturing with adjacent technologies such as robotics, AI, and quantum biotech. Dr. Seifi discusses the initiatives led by ASTM to push additive manufacturing forward, the importance of standards, and the role of ASTM in shaping global manufacturing dynamics. The episode dives into the historical and current role of ASTM, the transformation and strategic acquisitions like that of Wohlers Associates, and the global adoption of additive manufacturing across various regions. The episode also highlights the significant impact of defense sectors on additive adoption, upcoming trends in the industry, and a preview of the 10th-anniversary ICAM conference. The discussion underscores the importance of standardization, workforce development, and the strategic role of data in advancing additive manufacturing. 00:00 Introduction and Guest Welcome 03:14 Overview of ASTM and Additive Manufacturing 07:32 The Role of AI and Data in Additive Manufacturing 23:14 Global Adoption and Regional Dynamics 33:03 Collaborative Technology and Industry Challenges 34:03 Hurdles in Additive Manufacturing Adoption 38:20 Opportunities in Additive Manufacturing 44:28 Defense Sector's Role in Additive Manufacturing 53:09 Global Investments and Resilience in Additive Manufacturing 57:29 ICAM Conference and Industry Collaboration 01:02:14 Conclusion and Final Thoughts
Join host Fabian Alefeld and a range of guests as they discuss all things additive manufacturing (AM) and 3D printing news, with interviews and real-world stories to educate and entertain. Each episode, Fabian talks to AM experts, professionals in specialist fields, and 3D printing users from all walks of life to deliver a well-rounded view on the state of AM.
Cut through the confusion surrounding polymer and metal additive manufacturing solutions with our digestible, down-to-earth discussions that deliver insights into common mistakes and best practice tips so you can get a clear understanding of AM — layer for layer.
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