Ripstop on the Record

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Factories aren’t just about scale—they’re classrooms for better design, smarter workflows, and more durable products. In this episode, Douglas Davidson shares lessons from global manufacturing floors and explains how makers at any level can apply factory thinking to make better gear, whether sewing at home or building for production.
Announcements: 
Maker Meet-Up Spring 2026
New Products
Guest Links:
Douglas Davidson | Canvas Worker & The Brown Buffalo
Holubar Mountaineering backpack 
Bruce Johnson - History of Gear
Hiroshi fujiwara (Goodenough)
Dan Green, Arcteryx VP of Design
Wilson bag factory 

Clarification: Douglas mentions Pungkook as having 100,000 employees in the episode. In the flow of the conversation, that number got mixed up. He meant to say 10,000 employees.
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Let us know what you want out of the podcast for 2026. Email us: [email protected]
Sadly, the episode that was planned for this week had a technical problem and was lost entirely. We're bummed because this was going to be a fun episode. After only missing one week over the 5 years we've been running the show, we suppose it was bound to happen eventually. 
Don't worry, we have exciting episodes planned for 2026 and you can expect to hear from us on a regular basis once again. 
Thanks for our best year of podcasting!
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How our guest went from weekend prototypes to leading design work at The North Face, Nike, and Burton. This episode traces what it really takes to get great at designing gear. You’ll hear practical insights on materials, overseas factories, and the decisions that shape products you trust.
Guest: Douglas Davidson of Canvas Worker and The Brown Buffalo 
Factories Mentioned: 
http://www.pungkook.com/
AJ Factory, https://www.instagram.com/kcajvn/
Meru Documentary 
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Sewing mistakes happen to everyone. Yes, even the pros. Today we’re breaking down how to actually fix the ones that haunt your workshop. From feeding fabric through the machine to perfecting seam allowances and choosing the right project order, we’re giving you the guide we wish we had on day one. Plus, we answer community questions on binding 3D shapes, PSA tape stitching, machine feed types, and even… what happened to Isaac?
2025 DIY Kit Sale 
Ep. 135 with Luke Mathers from Truce Designs
Co-Host, Matt Evans from Red Paw Packs | Custom UL Packs built in Tarpon Springs FL
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Great pack fabrics don't always come right from the mill. Luke from Truce Designs finds some of his fabrics from old sailboats, kites, and scrap bins. Upcycled fabrics aren't just "green" they're durable, functional, and full of old stories. They're the perfect accent to include on a bespoke project. Listen to this episode to hear about what to look for, what to stay away from, and how to upcycle old materials. 
Truce Designs Links: 
Website 
Youtube Channel
Instagram
New Products: 
Marine Grade Vinyl
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@RipstopbytheRoll
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